Cqi-27 Casting | System Assessment Xls

In the automotive industry, quality isn't just a goal—it’s a requirement for survival. For suppliers involved in casting operations, the is the roadmap to excellence. Published by the Automotive Industry Action Group (AIAG), this standard ensures that casting processes are robust, repeatable, and capable of meeting the stringent demands of Tier 1 and OEM customers.

The meeting room at Prestige Auto Parts was freezing, but Raj felt like he was standing next to a ladle of molten iron.

Walk the production floor with the XLS template open on a tablet. Grade your current processes honestly to establish a baseline score. Step 3: Close the Gaps via Action Plans cqi-27 casting system assessment xls

Then, the critical hit: Question 4.1: "Is there a preventive maintenance schedule for the shot sleeve and plunger tip based on shot count?" Sal froze. "We change them when they wear out. Or when the pressure spikes." "That’s reactive," Raj said, his stomach sinking. "CQI-27 requires predictive replacement based on historical data. We have no shot counter log tied to PM."

Maintaining data in Excel allows for easy "Save As" functionality to compare this year's performance against previous audits. Core Components of the Assessment In the automotive industry, quality isn't just a

Mastering Foundry Excellence: A Guide to the CQI-27 Casting System Assessment

Early identification of quality problems saves significant costs. The meeting room at Prestige Auto Parts was

The assessment is divided into several sections, focusing on different aspects of the casting operation:

Sand testing, binder ratios, die preparation, and thermal management.

Use the XLS file to list findings, assign responsibilities, and set deadlines for improvements. Key Benefits of Implementing CQI-27

Use this as a quick reference during walk‑the‑line observations.